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WAVE SOLDERING

“Best in Class” Wave Soldering Systems with low operating costs

The POWERFLOW N2 is a full-tunnel nitrogen wave soldering system developed specifically to master the challenges of lead-free production. It offers enormous savings of more than 90% in its operating costs. The system can process boards up to a width of 400 mm and offers plug-and-play preheat (medium wave IR, convection, short wave IR and top-side convection). If called for, the standard preheat length of 1.8 m can be increased to 2.4 or 3.0 m. Because of its optimized nozzle configurations, solder defects can be substantially reduced.

 

 

Ersa_POWERFLOW-N2_wave_solder_machine

POWERFLOW N2

  • Superior process stability even at maximum throughput
  • Precise and economical flux deposition through ability to program areas to be fluxed
  • Modular preheat configuration for flexible and reproducible heat transfer
  • Ideal solder nozzle combinations for all application requirements
  • Prolonged cleanliness on account of the continuous cleaning of the process gas
  • Energy and cost efficiency through intelligent heating and nitrogen control algorithms
  • Ease of maintenance because of excellent accessibility to all areas of the system
  • Robust, heavy duty, durable and automatically lubricated chain conveyor system
  • Individual trace interface for transparent production processes
  • Universal integration into existing peripheral equipment

Ersa_POWERFLOW-e-N2_wave_soldering_system

POWERFLOW e N2

  • Compact full-tunnel wave soldering system for cost-optimized wave soldering under a nitrogen atmosphere with a fast ROI
  • Precise and economical flux deposition through freely defined spray pattern
  • External fluxing module with separate exhaust unit, separated from process tunnel
  • Modular preheat configuration for flexible and reproducible heat transfer
  • Ideal solder nozzle combinations for all application requirements
  • Robust, heavy-duty, durable and automatically lubricated chain conveyor system
  • Insulated, gas tight process tunnel manufactured from stainless steel raises energy efficiency
  • Intelligent Nitrogen control ensures optimized N2 consumption and cost efficiency
  • PC-control to manage solder programs and documentation of the process parameters
  • Universal integration in existing peripheral systems

Ersa_ETC330_wave_soldering_system

ETS 330

  • A compact wave soldering system for the industrial manufacture of small to medium production volumes
  • Inline-capable dual wave soldering systems with 330 mm maximum working width and code operation
  • Precise and economic flux deposition on account of a freely defined spray area
  • Powerful preheat with 900 mm length protected by a glass ceramic (ceran glass) cover
  • Additional and programmable length of stay over the preheater for assemblies requiring more heat
  • Ideal combination of solder nozzles for all applications
  • Robust conveyor system with forced guidance of the pallet
  • Modern controls with a graphic user interface and touch-screen
  • Automatic heat-up with weekly time clock
  • Large solder program library with up to 99 different programs

Ersa_ETS_250_wave_solder_machine

ETS250

  • A compact wave soldering system for the industrial manufacture of small to medium production volumes
  • Dual wave soldering system with 250 mm process width
  • Precise and economic flux deposition on account of a freely defined spray area
  • Powerful preheat with 800 mm length protected by a glass ceramic (ceran glass) cover
  • Programmable prolongation of preheat time through stopping the board over the preheating unit
  • Ideal solder nozzle combinations for all application requirements
  • Robust conveyor system with integrated infeed and exit conveyor extensions
  • Modern controls with graphic user interface and touch-screen
  • Automatic heat-up with weekly time clock
  • Large solder program library with up to 99 different programs